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The unit used by Tim Payne Overdrive
Designs Ltd is the "Laycock J" or "2XP" type
as was manufactured by Laycocks of Coventry, and which is still
in production today. This is a well proven design of many years
standing and has been fitted to numerous types of vehicle.
It is an epicyclic gearing arrangement,
(see Fig 1 below), with a cone clutch either locking the input
shaft to the output shaft for direct drive, or locking the centre
gear to the case, thereby dictating that the gears on the input
shaft rotate not only around their own axis, but also around
the inner gear, so forcing the output shaft to rotate faster
than the input.
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This is pleasant from an engineering
aspect as the loads are distributed within the gear structure,
and not via main support bearings as is the case with a conventional
fixed centre gear arrangement. A cam is attached to the input
shaft and this cam operates a hydraulic pump, the lubricating
oil doubling up as the hydraulic power medium.
When the operating switch makes
contact, a solenoid is actuated which moves a valve allowing
the hydraulic pressure to engage the cone clutch via a pair of
pistons. By the addition of a flanged input shaft and front closing
plate the unit is made up into a self contained gearbox, complete
with breather, filler, level and drain plugs. The closed unit
is then mounted in a carrying cradle and this is suspended on
two rubber mounts on a cross bar which clamps to the vehicle
chassis. A third supporting point is the drive shaft connecting
the overdrive to the gearbox. This shaft includes either a stainless
steel flexible coupling, or a single universal or Hooks joint.
Both these couplings give excellent axial alignment whilst allowing
an element of angular offset, as may be experienced by chassis
flex.
more.............
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